Shell and Tube Heat Exchanger Thermosyphon Reboiler for Refinery Service
Our company is a premier manufacturer specializing in the design and fabrication of high-pressure heat transfer equipment for the global petrochemical and refinery industries. With certifications in international standards such as ASME Section VIII Div. 1 and TEMA, we provide robust engineering solutions tailored to complex refinery units, including Hydrotreating and Stabilization sections.
Item 70 - Clamping Plate, Material: SA-36, Dimensions: 3.2 × 25 × 1200
Item 69 - Longitudinal Baffle, Material: SA-516 Gr.70, Thickness: 9.5
Item 68 - Support Plate, Material: SA-36, Thickness: 12.5
Item 67 - Baffle, Material: SA-36, Thickness: 9.5
Item 66 - Baffle, Material: SA-36, Thickness: 9.5
Item 65 - Baffle, Material: SA-36, Thickness: 9.5
Item 64 - Mirror Plate, Material: SA-266 Gr.4N, Thickness: 160
Item 63 - Exchange Tube, Material: SA-179 (Annealed), Size: Ø ext. 3/4″ BWG14 × 11466 (Note 13)
Item 62 - Exchange Tube, Material: SA-179 (Annealed), Size: Ø ext. 3/4″ BWG14 × 11388 (Note 13)
Item 61 - Exchange Tube, Material: SA-179 (Annealed), Size: Ø ext. 3/4″ BWG14 × 11309 (Note 13)
Item 60 - Exchange Tube, Material: SA-179 (Annealed), Size: Ø ext. 3/4″ BWG14 × 11231 (Note 13)
Item 59 - Exchange Tube, Material: SA-179 (Annealed), Size: Ø ext. 3/4″ BWG14 × 11152 (Note 13)
Item 58 - Exchange Tube, Material: SA-179 (Annealed), Size: Ø ext. 3/4″ BWG14 × 11073 (Note 13)
Item 57 - Exchange Tube, Material: SA-179 (Annealed), Size: Ø ext. 3/4″ BWG14 × 10995 (Note 13)
Item 56 - Exchange Tube, Material: SA-179 (Annealed), Size: Ø ext. 3/4″ BWG14 × 10916 (Note 13)
Item 55 - Exchange Tube, Material: SA-179 (Annealed), Size: Ø ext. 3/4″ BWG14 × 10838 (Note 13)
Item 54 - Exchange Tube, Material: SA-179 (Annealed), Size: Ø ext. 3/4″ BWG14 × 10759 (Note 13)
Item 53 - Exchange Tube, Material: SA-179 (Annealed), Size: Ø ext. 3/4″ BWG14 × 10681 (Note 13)
Item 52 - Exchange Tube, Material: SA-179 (Annealed) (Note 10), Size: Ø ext. 3/4″ BWG14 × 10602 (Note 13)
Item 51 - Exchange Tube, Material: SA-179 (Annealed) (Note 10), Size: Ø ext. 3/4″ BWG14 × 10524 (Note 13)
Item 50 - Exchange Tube, Material: SA-179 (Annealed) (Note 10), Size: Ø ext. 3/4″ BWG14 × 10445 (Note 13)
Item 49 - Plug ASME B16.11, Material: SA-105, Size: NPS 1″-6000# – NPT
Item 48 - Coupling ASME B16.11, Material: SA-105, Size: NPS 1″-6000# – NPT
Item 47 - Plug ASME B16.11, Material: SA-105, Size: NPS 3/4″-6000# – NPT
Item 46 - Coupling ASME B16.11, Material: SA-105, Size: NPS 3/4″-6000# – NPT
Item 45 - Weld Neck Flange RF-ASME B16.5, Material: SA-105 (Note 3), Size: NPS 4″ 600# – SCH.160
Item 44 - Nozzle-ASME B36.10, Material: SA-106 Gr.B, Size: NPS 2″ SCH.160
Item 43 - Weld Neck Flange RF-ASME B16.5, Material: SA-105 (Note 3), Size: NPS 2″ 600# – SCH.160
Item 42 - Nozzle Reinforcement, Material: SA-516 Gr.70, Thickness: 16
Item 41 - Nozzle-ASME B36.10, Material: SA-106 Gr.B, Size: NPS 6″ SCH.160
Item 40 - Weld Neck Flange RF-ASME B16.5, Material: SA-105 (Note 3), Size: NPS 6″ 600# – SCH.160
Item 39 - Sealing Gasket, Material: See Note 4.2, Size: NPS 1 1/2″ 150# – Thickness: 4.8
Item 36 - Blind Flange RF-ASME B16.5, Material: SA-105N (Note 3), Size: NPS 1 1/2″ 150#
Item 35 - LWN Flange RF-ASME B16.5, Material: SA-105N (Note 3), Size: NPS 1 1/2″ 150#
Item 34 - Sealing Gasket, Material: See Note 4.2, Size: NPS 1″ 150# – Thickness: 4.8
Item 33 - Hex Nut, Material: SA-194 Gr.2H (Black), Size: Ø1/2″ R.UNC
Item 32 - Stud, Material: SA-193 Gr.B7 (Black), Size: Ø1/2″ R.UNC x 75
Item 31 - Blind Flange RF-ASME B16.5, Material: SA-105N (Note 3), Size: NPS 1″ 150#
Item 30 - LWN Flange RF-ASME B16.5, Material: SA-105N (Note 3), Size: NPS 1″ 150#
Item 29 - Shell Neck, Material: SA-516 Gr.70N, Thickness: 12.0
Item 28 - Weld Neck Flange RF-ASME B16.5, Material: SA-105N (Note 3), Size: NPS 20″ 150# – Thickness: 12.5
Item 27 - Shell Neck, Material: SA-516 Gr.70N, Thickness: 12.0
Item 26 - Weld Neck Flange RF-ASME B16.5, Material: SA-105N (Note 3), Size: NPS 14″ 150# – Thickness: 12.5
Item 25 - Impingement Plate, Material: SA-516 Gr.70N, Thickness: 16
Item 24 - Stud Support Plate, Material: SA-516 Gr.70N, Thickness: 16
Item 23 - Jack Screw, Material: SA-325 Gr.B (Black), Size: Ø5/8″ x 5 5/8″ R.UNC (Full Thread)
Item 22 - Hex Nut, Material: SA-194 Gr.2H (Black), Size: Ø1 3/8″ R.8UN
Item 21 - Stud, Material: SA-193 Gr.B7 (Black), Size: Ø1 3/8″ R.8UN x 510
Item 20 - Sealing Gasket, Material: See Note 4.1, Dimensions: 3.2 x Ø924 x Ø898
Item 19 - Sealing Gasket, Material: See Note 4.1, See Detail
Item 18 - Divider Plate, Material: SA-516 Gr.70, Thickness: 12.5
Item 17 - Flange, Material: SA-105N, Dimensions: 181 x Ø1069 x Ø800
Item 16 - Flange, Material: SA-105, Dimensions: 181 x Ø1069 x Ø800
Item 15 - Grounding Clip, Material: SA-240 Gr.304, Thickness: 6
Item 14 - Fixed Base, Material: SA-36, Thickness: 16
Item 13 - Movable Base, Material: SA-36, Thickness: 16
Item 12 - Stiffener, Material: SA-36, Thickness: 16
Item 11 - Stiffener, Material: SA-36, Thickness: 16
Item 10 - Fixed Saddle, Material: SA-36, Thickness: 16
Item 9 - Movable Saddle, Material: SA-36, Thickness: 16
Item 8 - Saddle, Material: SA-516 Gr.70N, Thickness: 19
Item 7 - Lifting Lug, Material: SA-516 Gr.70, Thickness: 19
Item 6 - Lifting Lug, Material: SA-516 Gr.70, Thickness: 19
Item 5 - Identification Plate, Material: See Drawing No. DE-5270.00-2315-451-GBR-114
Item 4 - Inlet/Outlet Head Body, Material: SA-516 Gr.70, Thickness: 31.5
Item 3 - Elliptical Head ASME 2:1, Material: SA-516 Gr.70, Thickness: 31.5
Item 2 - Torispherical Head ASME 2:1, Material: SA-516 Gr.70N, Thickness: 19
Item 1 - Shell, Material: SA-516 Gr.70N, Thickness: 19
Shell Material (SA-516 Gr. 70N) Testing Requirements
Normalized Condition (N): normalizing heat treatment
Chemical & Mechanical Analysis: comply with ASME Section II, ensuring tensile strength, yield strength, and elongation
Ultrasonic Testing (UT): ensuring the 19mm thickness remains uniform and flaw-free.
Impact Testing: Charpy V-notch tests may be required to verify toughness at the minimum design metal temperature (MDMT)
Exchange Tube (SA-179) Delivery & Heat Treatment
Delivery State: Cold-Drawn state
Heat Treatment: Annealed after the final cold-draw pass
Specific Note (Note 10): additional heat treatment or stress relieving may be required to ensure ductility for the expanding or welding process into the 160mm thick mirror plate (Item 64).
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